Technical Properties

Compare the technical properties of all WIRBALIT copper alloys to find the optimal material for your resistance welding application.

Properties Comparison

AlloyCompositionConductivity
% IACS
Thermal Cond.
W/mK
Hardness
HB
Tensile Strength
MPa
Softening Temp.
°C
WIRBALIT® HF/N/GCuCr1Zr≥ 80%≥ 320120-170400-550≥ 500
WIRBALIT® BCuCo2Be45-60%180-220200-400700-1200≥ 550
WIRBALIT® DCuNi2.5SiCr35-45%150-190180-280600-900≥ 550
WIRBALIT® CACuAl2O385-92%330-36565-90 HRB350-500≥ 900
WIRBALIT® LCuAg0.10P≥ 98%≥ 38050-90220-350≥ 340

* Values shown are typical ranges. Actual properties may vary based on product form and heat treatment condition.

Property Highlights

Highest Conductivity

CuAg0.10P

Up to 98% IACS electrical conductivity

Highest Hardness

CuCo2Be

Up to 400 HB for maximum wear resistance

Highest Strength

CuCo2Be

Up to 1200 MPa tensile strength

Highest Temperature

CuAl2O3

900C softening temperature

Material Selection Guide

ApplicationRecommended AlloyReason
General purpose spot weldingCuCr1ZrBest balance of conductivity and mechanical properties
High-volume production (coated steels)CuCo2BeHighest hardness for maximum electrode life
Seam welding wheelsCuNi2.5SiCrSuperior thermal stability and strength
Aluminum alloy weldingCuAl2O3Extreme temperature resistance, minimal sticking
Projection welding diesCuCo2Be or CuNi2.5SiCrHigh hardness and wear resistance
Flash butt weldingCuNi2.5SiCr or CuAl2O3High-temperature stability
Maximum conductivity requiredCuAg0.10PHighest conductivity (≥98% IACS) with improved softening resistance
Electrode holders and bus barsCuAg0.10P or CuCr1ZrHigh current-carrying capacity

Explore Each Alloy

Need Help Selecting the Right Material?

Our SVS Maverick engineering team can help you choose the optimal WIRBALIT alloy for your specific application requirements.

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